Rectifying electric currents.



J. J. MONTGOMERY.

REGTIFYING ELECTRIC GUERENTS.

APPLICATION FILED AUG. 28, 1909.

Patented Nov. 1, 1910.

2 SHEETS-SHEET 1.

llill nun? W032. 2(474 QMWV J. J. MONTGOMERY.

REOTIFYING ELECTRIC GURRBNTS.

APPLICATION FILED AUG.28, 1909.

974,171. Patented Nov. 1, 1910.

2 SHEETSSHEF1T 2.

UNITED" STATES PATENT OFFICE.

.fonn .1. monreomnny, or SANTA CLARA, catrroimm nnc'rirrme nrncrmc connnnrs.

To all whom it'may concern:

Be it known that I, JOHN J. MONTGOMERY,

a citizen of the United States, residing at Santa Clara, in the county of Santa Clara and State of California, have invented certain new and useful Improvements inRectifying Electt'ic Currents, of which the following is a specification.

My inventlon relates to the art of rectifying alternating electric currents, and it has for its object the more perfect rectification rectified.

, of such currents by means of commutators.

My process consists in passing the current which 1s to be rectified through'a pole changing device, one element of which proceeds with a step-by-step movement imparted to it by a moving element having a progressive .movement which coincides with the fluctuations in the duration of the successive electrical waves of such alternating current.

When my process is employed the motion of the moving element is undulatory in its character, and each undulat'on is inexact synchronism or time relationship with the electric wave by which it is produced. Each suc-' cessive wave 'is instantaneously responded to by the-moving element, which, together with the element of the pole changing device attached to it makes a corresponding advance. It makes no difference whether the waves are, or are not equal'among themselves in time duration orantensity. In either event each undulation in the motion commences at the exact instant of time when the-corres onding electrical wave bywh ch it is inuced originates, and ends at ,theexact in-' The stantwhen the electrical wave ceases. result is that one of the commutatlng elements proceeds in exact step with the waves which produce its movement and when the Specification of Letters Patent. Application filed August as, 1909.. sermi'no. 515,107.

Patented Nov. 1, 1-910.

sparkless and perfect.

In one form I have embodied my process in an electric motor and commutator combination illustrated in the drawings accomp'anyin my application, in which the same numera s found in the respective figures refer to thesame parts, and in which draw- 1ng- Figure l is an end elevation of the motor with a portion of the inclosing end shield broken away. Fig. 2 is a plan View of the combined motor and commutator with the motor shown-in partial section, exposing the rotating element, *6. Fig. 3 is 'a' section of the stationary element of the motor with the end shields removed. Fi 4 is a plan View of the commutator and ig. 5 is 9. diagrammatic representation of the circuit con nectlons.

brushes are properly set, the commutation is The field magnetbf the motor is made of" I soft iron or steel and for convenience is made in the form of two iron rings," 1, 1, of such section that when put together as shown they form an annular groove within which is placed the field coil, 5, wound from insulated wire, the winding being continuous, and. the two terniinals being brought out so that they may be connected across a circuit supplying electrical Waves. The inner projectmgportions of the iron rings are out through at equi-distant intervals, leaving inwardly projecting pole "tips, 3, 3, of equal dimensions, with spaces, 4, 4, between them. The pole tips on the two rings when assembled are directly opposite each other.

When electrical current is passed through the coil, 5, the iron of the rings is magnetized and each projecting tip becomes -a mag netic pole, all those 011 one ring being of one polarity, and those on the other ring of the opposite polarity. The rotatable element, 6, is carried on a shaft to which it is secured, and mounted in bearings of any convenient form, so as to be concentric with the circles of the pole tipsh- The. rotatable ele' ment, 6, consists of a wheel having 'soft iron or steel bars or pro ections, 7, secured to the wheel or forming an integral part thereof, having a width about the same as the pole ti s of the stationary element, and being equa in number thereto, and having equal angular spacing therewith. The field coil of the motor is supplied with alternating current by means of a shunt derived from the current supplying the current to be rectified.

The rotor-being mounted as described, it the terminals of the field coil, 5, are connected across the two sides of a circuit supplying waves of electrical current, the rotatable element will move to a position Where its projecting bars, 7 will be directly facing the pole tips, 3, of the stationary element, and will be held in this position by the magnetlc attraction between them. It should be noted that the coil exerts a direct magnetizing action on the bars, 7, and that they are also magnetized by induction from the pole tips, 3, and that the two actions are additive. Now, if the motor be given an angular motion by an extraneous force in either direction, and the electrical, magnetic, frictional, and mechanical elements have been properly coordinated, the motion will be continued in the direction given by the extraneous force, due to the action of the successive electrical waves passed through the field coil, and the rotor will revolve and carry the commutator forward in exact step or synchronism with the electrical waves, the motion being an undulatory one, the angular advance of each undulation being the same and each advance being co-terminous in time with the electric wave producing it. It will be noted that one or more sets of pole tips, 3, 3, may be used with the full set of bars or projections, 7, as shown, or one or more bars or projections may be used with the full set of pole tips as shown.

The commutator which I combine with a motor of the operative principle above described is secured to the shaft of the motor and in the specific machine which I am now describing as representing one form in which my process may be'embodied, is composed of two sets of live segments, 8, of equal widihs, and spaced equally around the circumference, with dead segments, 9, of insulating material placed between them. There are as many live segments, 8, as poles, 3, in the field magnet. Each alternate segment is connected with rings, 10, forming a common field for allthe segments of each set, and the contact brushes, 11, convey the alternating electric current which is to be rectified to the respective rings.

The commutator brushes, 12, are separately and collectively adjustable. Their thickness circumferentially must be less than the width of the insulation between the live segments. The commutator brushes, 12, must be adjusted so that their contact with the live segments of the commutator will be broken by the rotation produced by the motor at the instants of time when the waves of alternating current are at zero potential.

This adjustment can be made by shifting the position of the brushes until the sparking between the commutator segments and the brushes disappears.

In Fig. 5, the electric circuit of the device embodying the process is shown.

It the uni-directional current is to be used with a translating device which requires a definite polarity at its terminals, a polarized relay may be inserted in shunt across the leads from the commutator, which will operate a pole changing switch, so as to always deliver current in the same direction to the translating device, no matter in 'which direction the current may flow from the commutator.

It is noted that the number of live segments of the commutator need not have the.

same number of live segments as the field magnet has poles, but that the number of segments must correspond with the number of steps of motion imparted to the commutator in one revolution. The commutator may be of various designs so long as it conforms to this requirement. It is noted that more than one commutator may be used at the same time on the motor shaft, this being a mere matter of duplication.

The motor above described is but one expression of many types or designs of motors which might be constructed and used in my process but it is essential to my process that the motor used must embrace the same operative principle as the motor above described and its parts must be so coordinated that the moving element is made to advance in exact step with the electric waves, pursuant to that principle.

Among possible mechanical combinations embodying or expressing the principle of my process the following may be mentioned: 1. A mechanism in which the revolving element is made to revolve outside of the stationary element instead of on the inside, while the commutator is attached to the revolving element, and so made to keep step with it. 2. A mechanism in which the commutator does not rotate, but the brushes are ailixed to the moving element and are thus rotated around the commutator and dragged across the respective segments in exact step with the waves of the current. It will be noted moreover, that the current to be rectified may be fed into the machine through the indicated commutator brushes instead of through the indicated contact brushes and may be drawn oil through the indicated contact brushes instead of through the indicated commutator brushes. Again. one set of commutator segments and one brush may be eliminated. and the circuit correspondingly modified, and thus every second wave may be picked up with the remaining segments and brush, thereby affording a unidirectional pulsating current. So also two permanent resistance can then beinserted avian such. sets of segments maybe used on the same shaft and the second so arranged as to take the waves omitted by the first, and thus two. separate unidirectional pulsating currents may be delivered. 7

In order that anyperson' skilled in the art or science of electricity may be able to construct, compound, and use a machine em- ..bodying my rectifying process I give the.

7 following method which I have myself used and by means of which I have been able to compound, construct, and use this combination: First as regards the motor: I assume a diameter for the rotor such that its circumference can carry the number of pole pieces req uisite to make its speed or revolution'moderate as compared to the usual speeds of smallsized electric motors, according to the wellknown rule for. alternating current generators and motors, that the number of revolutions multiplied byrthe number of. pairs of poles must e ualthe frequency of the current produce or'used. The width ofthe pole tips should be lessthan half the distance between adjacent poles, andin 'racticeI have used a width equal to two-mnths ofthe distance from center to center of adjacent poles. I have constructed, I have used 30 poles, and operatedthem on currents havingia freguency of 7200 alternations per 'minute. uch a motor must, therefore, run at 240 'revolutions per minute. I have made the width of the pole faces about 3/32 of an we In order that the ma etic forces may-re s end to variation in .t e currentilowing in-- t e field coil, I make the'iron rin of such small gs isconsistent with mechanical clear-- ance. All parts of the magnetic circuit are section that. the-ma etic circuit s all be as short as possible an still leave space for t e energizin coil. To thesame end the air gap or. c earance of'the motor is made as made of such ample cross section that the iron'is worked at a low degree of saturation. The coil is made with a number of turns and'with wire of such a size that the magnetizing action is intended at first to be at as to-cause themotion of the rotor to e irregular or intermittent, and then by inserting temporary resistance in its circuits, the current, flowing isvaried untilthe action is smooth and regular, when the amount of current. flowing is measured. A

, to take the place of the trial resistance, or

the coil may be replaced by one which will give the samenumber'of ampereturns as the trial coil, with the resistance 1n senes "withi-t. Thermass of the rotating element is made small. In practice I.first make-it of such weight as to require additions to get uniform motion, which additions can then be made a little at a time until a satisfacof the factors is varied in an gree after the coordinatlon, t e motor Wlll In the sizesof motors'which present known.

tory result is obtained. In st rting to build a motor for o erating aga st a certain load, the followlngelement-s of the problem are fixed: The frequency and voltage ofthe current on which it is to operate, and the load it is to carry I then arbitrarily establlSll the cross section of the iron rings, having'in mind the limitations outlin (1 above, and then play on the variations th t can be produced 1n the magnetizing force, and the mass of the moving element, until a proper coordination is obtained, under which the operation will be. re 'ular. ordination is essential to producing regular action is shown by the fact that if any one marked deess is such a complex one that I havefound the empirical method outlined above to be thepreferable one to follow.

That such co- 7 .The essentials of the commutator have already. been .sufiiciently indicated herein as have also the general requirements regarding the commutator "brushes. Any other suitable pole changing device may also be used provided it is .susceptibleiof operation 'by the step-by-step motion above described imparted by the moving element.

The unidirectional current produced by my process and device is susceptibleof use in connection with all classes of translating (lo-- vices to which such current has been applied, and Ithereby anticipate and disclose anycombina'tionand device of my process with any such other, device or process at Among the various uses and processes to which it may be applied I enumerate the following, but by so doing do not exclu e others. not specifically named:

Charging storage batteries of any kind and for an service; operating electric lights of all ki ds; the operation of any,. and all classes of motors and moving devices capable of beingoperated by current of the kind produced; the carrying outof electrolytic,

electro chemical, electro thermal, electroplating, and electrotherapeutic processes.

I also hereby anticipate'and disclose the use of my processv and device in combination with any and all devices at present known for opening. and closing circu ts; for' operating protective or safety devices for operating electrical or electro-mechanical sigsultant effect of which is a step-by-step proconnected to the circuit carrying the current nal devices; devices for preventing the overcharging of storage batteries; and, generally, I hereby anticipate and disclose any combination of my device with any electrically operated device or devices for which the current supplied by my process and device is adapted.

I point out and claim as my invention or discovery, the following:

1. In the art of reorganizing alternating electric current theherein described process of rectification which consists in the follow ing operations: (1) In imparting to the moving element through the agency of a fixed element and the utilization of a derived portion of the current under rectification, a succession of positive andnegative accelerations, the resultant eiiect of which is a stepby-step progression of the moving element undulatory in its character, the successive undulations being in response to the succes sive variations of the electrical forces of the current under rectification, and in synchronism with and coterminous as regards time with, such variations, whether such variations occur, in successively equal times or not; and (2) in imparting the said step-by step progression to an element of a pole changing device having its other elements under rectification, and which said element receiving said step-by-step motion cooperates with the other elements of the pole changing device to successively reverse the order of the terminal connections of the circuit carrying the current under rectification to a utilization circuit, substantially as .described.

2. The herein described process of rectifying an -alternating current which consists in giving to the moving element through the agencyof a fixed element a succession of positive and negative accelerations, the regression of the moving element in exact consonance with the variations of the current to be rectified and in imparting the step-bystep movement to an element of a pole changing device adapted to cooperate with other elements of a pole changing device so as'to successively reverse terminal connections, substantially as described.

3. The herein described processor rectifying an alternating current'which consists in giving to a moving element through the agency of a fixed element, a succession of positive and negative accelerations,"th e rcsultant effect of which determines a step-bystep progression of'the moving element in exact consonance with the variations of the current to be rectified, and in imparting the step-by-step movement so determined, to an element of a pole changing device adapted to cooperate with other elements connected to the circuit carryin the current under rectification, to successively reverse the order of the terminal connection of the circuit carryin the current under rectification to a utilization circuit, by the step-by-step movement imparted to the element of a pole changing device substantially as described.

4:. Theherein described electric motor and commutator combination for reorganizing electric currents, which consists of a motor comprising a field magnet of soft iron or steel having an annular groove formed therein, a coil in said groove, the inner projections of the sides of the groove being cut through at vequi-distant intervals, leaving one or more sets of inwardly projecting pole tips, the pole ticps being opposite each other,

those on onesi e of the groove, when energized, being of the same polarity, and those of the opposite side being of the opposite polarity; and a rotatable element carried on a Shaft so mounted as to be concentric with the circles of the pole tips, and consisting of awheel having soft iron or steel projections completing the magnetic circuit between the poletips; in combination with a commutator and brushes capable of being so adjusted that their contact with the live segments of the commutator shall be broken by the rotation produced by the motor at the respective times when the Waves of alternating current are at zero potential, all substantially as described.

In testimony whereof I have signed my name to this specification in the presence of two subscribing witnesses.

JOHN J. MONTGOMERY.

Witnesses:

WM. F. BooTH, D. B. RICHARDS. 

